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AI-DRVIEN, PREMIUM QUALITY CONTROL FOR SHAHI EXPORTS

Detection Accuracy Boosted with Unbeatable Efficiency
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AT A GLANCE OF SHAHI EXPORTS

Where Precision Meets Global Textile Excellence

Shahi Exports is India’s largest vertically integrated apparel manufacturer and exporter, founded in 1974, with a 50-year legacy of excellence. The company boasts an annual production capacity of 144+ million garments, with 80% vertical integration covering spinning, knitting, weaving, processing, sewing, and finishing, creating a fully self-sufficient supply chain from yarn to finished apparel. As a partner to the world’s leading global fashion brands, Shahi upholds world-class quality standards, ethical manufacturing, and sustainable innovation, with a clear mission: Manufacturing with a purpose.

SHAHI bridges the gap between raw material and high fashion by integrating its own spinning resources with advanced manufacturing technology. This vertical integration ensures uncompromising quality and transparency at every stage of production. Undertaking high-volume global brand orders all year round, Shahi bears huge daily fabric inspection workload with extremely strict quality acceptance standards.

For a long time, Shahi relied on large manual inspection teams for full-line fabric quality control. Faced with high production throughput, diversified fabric types, complex defect features and stringent requirements from international brand clients, traditional manual inspection exposed obvious bottlenecks in quality stability, detection efficiency and overall production cost control.

THE ROADBLOCKS TO TEXTILE QUALITY EXCELLENCE

AI'S ANSWER TO GLOBAL TEXTILE QUALITY WOES

AI Fabric Inspection Solutions

SHAHI's first cooperation with SUNTECH can be traced back to 2017, keeping In 2024, Shahi launched a new polyester fabric project to boost productivity and realize full automation from fabric inspection to packaging. As its long-term partner, SUNTECH offered a customized integrated AI inspection and packaging solution to address its technical challenges and quality demands,  and supporting stable supply of high-quality fabrics for premium clients including UNIQLO.

To comprehensively address quality control challenges in Shahi Exports’ large-scale garment supply chain, in-depth communication and on-site investigation enabled us to fully grasp production conditions, fabric characteristics, common defects, production parameters, and stringent quality standards from global partners like Uniqlo. Our AI engineers further conducted systematic fabric testing targeting Shahi’s raw materials, and completed targeted model adaptation and algorithm optimization based on the unique fabric textures and typical defect features of the company. After the official deployment and commissioning of Suntech AI fabric inspection machines, the system has maintained stable long-term operation and outstanding detection performance. It has greatly improved Shahi’s overall inspection accuracy and production efficiency, continuously stabilized finished product quality, fully met the strict quality requirements of international clients such as Uniqlo, and laid a solid foundation for the company’s comprehensive intelligent and automated production upgrading. In addition, considering the needs of the subsequent packaging process, we integrated the AI fabric inspection machines with the automatic packaging line, providing a complete fabric inspection and packaging solution that truly achieves a one-stop, full-process AI and automated production.
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Inspection Efficiency Improvement
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Equipment Optimization
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Missed Detection Rate Reduction

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