The initial detection accuracy of SUNTECH AI fabric inspection machine reaches 85%, with an average detection accuracy of over 90% and a missed inspection rate lower than 3%, which is far superior to the manual fabric inspection accuracy of 60%–85%.
We suggest dedicating one machine and AI system to a single fabric type. Fabrics with varying textures and materials generate distinct defects. A single unit handling multiple fabric styles forces ongoing model training for various flaws, requiring lengthy iteration to stabilize inspection precision. This drags down production efficiency and wastes equipment investment for fast-paced manufacturing.
Yes. Our ST-Thinkor boasts great flexibility. We can supply complete AI fabric inspection machines, as well as modular hardware and software for integration into your existing looms, circular knitting machines, setting machines and other equipment.
The maximum inspection speed is 80 m/min, with a regular operating speed of 40–60 m/min. Equipped with area-scan or line-scan cameras, the system maintains stable detection accuracy even at high speeds, perfectly fitting high-speed continuous production for large textile mills.
2,000–3,000 meters of defective fabric testing completes your basic defect database, with accuracy improved via ongoing production and manual correction. We pre-build the database before shipment and conduct 2–3 weeks of on-site debugging. Your coordination ensures quick commissioning. Send us new defect samples found in production, and we will provide updated system files for instant model upgrade.
Standard unit completes 6–7 fabric roll packages per minute, integrates AI fabric inspection, AI cutting optimization, automated packing, smart sorting function; only 1 worker is needed for the whole line operation.
Yes! Reserved docking station for the SUNTECH AI inspection machine, automatically classifies qualified and defective rolls based on AI quality inspection data, separately packages and marks them, and realizes “inspection + packaging” one-stop automatic connection.
Yes! SUNTECH automated packing machine adopts servo motor automatic size adaptation, one-key recipe switching for different roll width, roll diameters. Support customized adjustment for super-wide fabric, extra-heavy industrial cloth rolls.
Adopt a variable frequency drive motor and standby power automatic dormancy design; compared with semi-automatic packaging equipment, comprehensive power consumption is reduced by 22%, suitable for 24-hour uninterrupted factory operation.
Polythene PE film, Thickness 60-80 Microns. Two different kinds of polythene film for the two packing proposals.
①. Normal Packing Proposal:
Normal PE film, thickness 60-80 microns, without heat-shrinking function
②. Vacuum Packing Proposal:
Heat-shrinking PE film, thickness 60-80 microns for vacuum packing. The heat-shrinking film should be able to continuously work for ten seconds under 180-200℃. (Degree Celsius)